Space manufacturing
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Stakeholder Type

Space manufacturing

3.4.3

Sub-Field

Space manufacturing

Earth orbit is a region of microgravity, high-vacuum conditions and clean energy from the Sun. As such, it offers manufacturing industry a site that is conducive to producing high-purity components, experimenting with exotic manufacturing methods and even attempting to create substances that cannot be made on Earth.

Future Horizons:

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5-yearhorizon

Power boost for space manufacturing

The in-orbit construction of a replacement for the International Space Station and stations for Japan and China boosts manufacturing capabilities in low Earth orbit. The availability of kilowatt power systems in orbit and on the Moon kick-starts research and development of microgravity and low-gravity manufacturing techniques. This allows the prototyping of products and materials that are commercially viable.

10-yearhorizon

Construction of a new International Space Station begins

With a clear business case for commercially viable materials, space manufacturing begins to scale up, aided by the construction of a kilometre-scale array to harvest solar power.

25-yearhorizon

Lunar habitation approaches feasibility

Moon- and Mars-based manufacturing of building materials, propellant and oxygen for life support leads to the prospect of self-supporting lunar habitation. Megawatt power supplies unlock a wide range of opportunities for lunar and orbital manufacturing, allowing space manufacturing to enter the supply chain.

For example, these conditions ought to allow for higher-quality versions of pharmaceuticals, metals or semiconductors that can outperform those made on Earth.11 That should mean that large spare-part inventories for space-based operations will become a thing of the past.

The most important manufacturing limitation is the availability of power. A key enabler will be the availability of larger power sources both in orbit and on the Moon. Kilowatt power sources are expected in the next two to three years, but megawatts are needed for industrial-scale production. Finding ways to establish these is an important goal for space agencies and commercial operators such as Blue Origin.

Larger power systems will enable the manufacture and construction of bigger structures like remote sensing antennas, the building blocks for human habitation modules and semiconductor fabrication.

The longer-term goal is to find ways to make use of resources on Mars and near-Earth asteroids, which may be accelerated by construction of a Moon base or the use of lunar water ice, which can be readily turned into oxygen and hydrogen for propulsion and life support.